Standards Compliance: Early Engagement Expedites Startup
When a leading household goods manufacturer sought to expand production capacity by implementing a new ...
Case Studies
Risk Classification: A Sensible Start to Machine Safety
An international food and beverage manufacturer sought to enhance the safety of their production equipment. ...
A Phased Approach to Modernizing a Commercial Bakery’s Flour Handling Process
Polytron helped a large grocery store chain modernize its aging flour silos at its baking facility by ...
Future-Proofing Production Through Obsolescence Management
For a manufacturer of drywall finishing products, using obsolete PLC-5 controllers on their production lines ...
Executing Turnkey Program Management for a Multi-Site Labeling System Upgrade
When a global leader in the production and distribution of non-alcoholic beverages needed to meet new case ...
Expanding Packaging Capacity
When one of your largest retailers is asking for a packaging change to better meet consumer demand, you want ...
Vertical Startup Ensures National Beverage Rollout Gets to Market Sooner
A global beverage manufacturer needed to increase production capacity to expand a new product nationally, but ...
Near Vertical Startup During International Relocation
When a confections manufacturer needed to relocate internationally, it had to move its lines to an existing ...
Control System Modernization
Quality dips, inability to fill orders, and diminished profitability at multiple plants of a global beverage ...
Modernized Process Control System
To meet market demand, a global chemical producer needed to increase flexibility and add manufacturing ...
Updating Aging Assets to Meet Market Demand
Downtime, reduced productivity, and poor product quality raised the risk that a food and consumer goods ...
Safety Verification and Validation
New line requires quick commissioning and startup while ensuring company safety specifications are met with ...
RFID and MOM Traceability Solution
Current inventory procedures at an industrial filtration membrane manufacturing plant were expensive and ...
Food Manufacturer Integrates Five Lines
Consolidating and upgrading six lines from three different factories into a single facility was a challenging ...
Restoring Production Performance
A beverage manufacturer was experiencing unexpected production losses, but the source of the problem was ...
Upgrading Aging Network to Reduce Downtime and Increase Performance
A global beverage manufacturer has been producing nutritious beverages for customers for over 70 years. The ...
Aseptic Filling System Enables Expansion
For wider distribution, a multinational fruit-based beverage manufacturer needed to change the way it took ...
Cracking The Code
A complex system without a standard code increased downtime and created bottlenecks for a global consumer ...
In-Line Blending Effectively Manages Supply Cost
Volatile cooking oil prices were creating an unsustainable expense structure for a snack food manufacturer, ...
New Batch System Yields High Returns
Excessive production losses, inferior financials, low yield, poor quality, and unplanned downtime were all ...
Digital Twin Gives Clarity to Bottling Line Issues and Doubles OEE Output
Underperforming bottling lines caused inefficiency and lower profitability for a global consumer goods ...